Currently, only one in five Americans who could benefit from a hearing aid actually wears one. Douglas Hart, an MIT professor of mechanical engineering, has patented a new imaging technology that could lead to better-fitting hearing devices and more widespread usage.
In order to function properly, hearing aids must be custom-fitted to patients’ ears. Existing ear measurement methods are lengthy, expensive and uncomfortable. In a process that takes up to an hour, an audiologist fills a patient’s ear canal with a messy silicone gel, which hardens to form an inaccurate mold. This method often leads to a bad fit, which can cause annoying feedback, discomfort and patients choosing not to wear their devices. Says Scott Witt, head of research and development for hearing-aid manufacturer Phonak, “Taking these impressions is still the messiest, least-exact part of the process.” Additionally, traditional hearing aids can come with a thousand-dollar price tag—a cost that many insurance companies do not cover.

Poorly fitting hearing aids are less likely to be worn (source: MIT).
New MIT technology involves taking a 3-D picture of a patient’s ear canal. Unlike the time-consuming practice of molding, 3-D imaging takes only a minute or two. Here, a doctor inserts a thin, dye-filled membrane into a patient’s ear canal. A tiny fiber-optic camera, housed within the membrane, then scans and records the contours of the ear. The camera can also capture changes in the ear’s shape that occur when a patient chews or talks.
Because this imaging process is so much faster and leads to accurate results on the first try—unlike the molding method, which must often be repeated—it is significantly cheaper. Perhaps most importantly, precise measurements lead to better-fitting hearing aids and more frequent use by patients.

Three-dimensional
images of the ear canal create more comfortable hearing devices (source:
Federico Frigerio).
Unlike other proposed technologies, MIT’s 3-D imaging technique is highly compatible with current manufacturing processes. States Witt: “We could do it right now. The rest of our manufacturing process is set up to receive digital scans.”
While his priority is to improve hearing aids, MIT’s Hart believes that 3-D ear imaging will be useful in many industries. He envisions custom-made earphones benefiting military personnel, workers in noisy environments and listeners of music.
In addition to support by MIT, the project was funded by a grant from The Deshpande Center for Technological Innovation.

